Embracing the Future with Digital Twins

June 13, 2025

Have you ever imagined the concept of a virtual replica while growing up? While it sounded sci-fi back then, Digital Twins have made it a reality. As hyper-realistic digital replicas of physical assets, environments, and processes, Digital Twins are integrated with data to generate powerful simulations and actionable insights for organizations, no matter how big or small. This transformative technology is being adopted across various industries, including manufacturing, healthcare, automotive, AEC, energy, and smart cities, each leveraging Digital Twins to enhance efficiency and drive innovation.

Why Digital Twins Are a Game-Changer

But what do Digital Twins bring to the table? In an industry that is projected to grow to USD 259.32 billion by 2032, businesses have identified several advantages that can significantly impact operational performance and strategic decision-making. Here are some of them:

  • Sharper Operational Efficiency: By mirroring systems in real time, Digital Twins help businesses cut costs and boost performance. Manufacturers can fine-tune production lines without pausing operations, while hospitals can streamline patient flow and resource allocation, ensuring every person and piece of equipment is in the right place at the right time.
  • Smarter Predictive Analytics: Digital Twins spot problems before they happen. This foresight allows companies to act early, reduce downtime, and extend the life of critical assets. It’s not just maintenance—it’s future-proofing.
  • Simplified Workflows: Complex processes become easier to manage when you can see them play out virtually. In automotive production, for example, Digital Twins allow engineers to test different assembly workflows before a single bolt is tightened, saving both time and money.
  • Better Customer Experiences: Retailers can use Digital Twins to simulate how customers interact with products and spaces. This leads to more personalized marketing, smoother shopping experiences, and stronger customer loyalty.

Understanding their benefits is just the beginning. As businesses continue to embrace Digital Twins, recognizing the different types—and the roles they play—becomes essential to unlocking their full potential.

Which Twin Does What?

Digital Twins come in several forms, each tailored to serve specific functions across industries: 

    • Digital Twin Development focuses on building precise, real-time digital replicas of physical assets, environments, or systems. These models give organizations full visibility and control over operations, allowing them to monitor performance, run simulations, and make informed decisions without interrupting the real-world system.
    • Digital Twin Humans are AI-powered virtual representations that interact with users in real-time. They’re designed to improve customer service, deliver personalized experiences, and support training and onboarding. By analyzing conversations and predicting needs, Digital Humans help businesses stay responsive and optimize performance.
  • Digital Twin Processes are built to replicate complex workflows. These models help organizations map out and optimize operations from start to finish. They make it easier to spot inefficiencies, reduce waste, and optimize decision-making with data-driven insights.

 

The variety of Digital Twins reflects the different challenges businesses encounter. Knowing which type fits each situation is key to achieving meaningful results.

What Happens When Digital Meets Real

Digital Twin technology is already revolutionizing industries, with real-world successes highlighting its potential:

  • Manufacturing: Digital Twins create virtual models of production lines and workflows, helping identify bottlenecks and inefficiencies. For instance, a manufacturer can test new assembly line layouts virtually, optimizing processes before making costly physical changes.
  • Healthcare: Digital Twins represent individual patients, enabling personalized treatment based on their unique health profiles. Globant partnered with a hospital to develop a computer vision model that tracks stretcher usage. By training the model with synthetic data, they avoided any risk to patients while enabling realistic testing and improved monitoring.
  • Automotive: Digital Twins enhance vehicle design and customer experience. Globant collaborated with Nissan to develop next-gen Vehicle Landing Pages featuring indoor and outdoor models, improving the online car-buying journey and driving immediate results. The project also included an augmented reality (AR) proof of concept, allowing customers to view cars in 3D via smartphones, bringing the showroom experience directly to them. Also, F1® uses Digital Twins to improve their chances of victory by modeling various race-day dynamics and adapting to real-time data.
  • Architecture, Engineering & Construction (AEC): Digital Twins are transforming AEC by providing dynamic, interactive visualizations of buildings and infrastructure. This lets firms analyze performance and explore “what-if” scenarios, leading to smarter, more sustainable designs and cost savings.

 

The growing maturity of Digital Twins and their expanding adoption demonstrate how organizations are not only experimenting but also integrating them into core strategies, using Digital Twins to address specific challenges and uncover new opportunities within their industries.

Shaping What’s Next with Digital Twins

The value of Digital Twins is no longer theoretical—it’s being proven every day across industries. From streamlining operations to enabling smarter planning and more personalized experiences, organizations are using this technology to solve complex problems and prepare for what’s ahead.

At Globant, we’ve built an AI-driven Digital Twin Studio that combines a Big Data and AI approach, deep technical expertise, and creative thinking. With over 15 years of experience and a team of 250+ Unreal Engine specialists, we’re pioneers in helping businesses bring data to life through detailed simulations, intelligent systems, and adaptive models designed to evolve with the world around them.

Whether you’re exploring new efficiencies or rethinking customer engagement, Digital Twins offer a clear path forward.

Learn how Globant can support your journey through our Digital Twins Studio.

 

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